Email: sales@kmal.in

Material Handling

Weigh Feeder


TTFM Weigh Feeder:

TTFM 3100/3200 medium to high capacity feeders for Iron and Steel, Cement, Mineral Processing, Fertilizers, Chemicals, etc. TTFM 3100 range from 1 to 50 TPH. TTFM 3200 range from 1 to 150 TPH.

TTFM-XLC Extra Low Capacity Weigh Feeder:

TTFM-XLC extra low capacity Weighfeeders for Food, Pharma and Petrochemical applications. Feeders of Sanitary grade are also available with US FDA approved belts. Capacities 25 Kgs to 100 Kgs/Hour.

TTFM-3300 High Capacity Feeder:

TTFM-3300 High Capacity feeders custom built to Applications ranging from 150 to 400 TPH. Ship Loading, Unloading, Mines, Collieries, etc.

TTFM-NLC Low Capacity Belt Weigh Feeder:

TTFM-NLC Low Capacity Belt Weigh Feeders for Chemicals, Food, Pharma, Ceremic, Mineral Industries. Capacities range from 100 Kgs to 1000 Kgs/Hour.

E-400 & E-800 Series:

E-400 Series Conveyor Scales with Torque Tube Articulation incorporate Single Loadcell and Single Idler, are suitable up to Bolt Width of 1000mm. E-800 Series Conveyor Scales with Torque Tube Articulation incorporate Dual Loadcells and Single Idler, are suitable for Belt Widths above 1000mm. Accuracies are +1% or better, over an operating range is 25% to 100%.

E-2400-2800 Series:

E-2400 Series Conveyor Scales with Torque Tube Articulation Incorporate Single Loadcell and Dual Idlers, are suitable up to Belt Widths of 1000mm. E-2800 Series are Suitable for Belt Widths above 1000mm. Accuracies are +0.5% or better, over an operating range of 25% to 100%.

E-4000 & E-800 Series:

E-4000 Series Conveyor Scales with Torque Tube Articulation incorporate Dual Loadcells and Four Idlers , are suitable up to Belt Widths of 1000mm. E-8000 Series Conveyor Scales with Torque Articulation incorporate Four Loadcells and Four Idlers, are suitable for Belt Widths above 1000mm. Accuracies are +0.25% or better, over an operating range of 25% to 100%.

Sensors


Microcell® Bolt-On Sensor

The Microcell is an easy to install bolt on strain gauge sensor that produces an electrical output proportional to the changes in weight of a vessel.

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  • An empty vessel is not required for installation or calibration. This allows for increased up-time.
  • No special tools are required for installation
  • Immune to material characteristics like angle of repose, rat-holing, bridging, moisture content, compaction, vapors and dust
  • For vessels with a capacity of 75,000 lbs or more
  • Repairs and retrofitting can occur without taking the silo out of commission.

Specifications
  • Average Accuracy: 3 to 5%
  • Excitation Voltage: 10 to 30 VDC
  • Excitation Current: Approximately 3 mA
  • Functional Integrity (Fatigue Life): >20 million cycles
  • Operating Temperature: -30° to 150° F (-34° to 66° C)
  • Dimensions: 2 inch model: 2 x 1 inch; 3 inch
  • model: 3 x 1 inch
  • Approvals: ATEX, CE, UL

L-Cell® Bolt-On Sensor

The L-Cell sensor bolts directly to a vessel's support structure and measures changes in stress of the support, converting a voltage output into a readable weight.

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  • Easy to install – an empty vessel is not required for installation or calibration, this increases up-time. No special tools are required.
  • Ideal bolt-on solution for skirted silos of at least 75,000 lb capacity
  • Do not have to lift or modify the vessel to attach the sensor to the support beam
  • Repairs and retrofitting can occur without taking the silo out of commission.
  • Immune to material characteristics like angle of repose, rat-holing, bridging, moisture content, compaction, vapors and dust
Specifications
  • Average Accuracy: 3 to 5%
  • Excitation Voltage: 10 to 30 VDC
  • Excitation Current: Approximately 10 mA
  • Functional Integrity (Fatigue Life): >20 million cycles
  • Operating Temperature: -30° to 150° F (-34° to 66° C)
  • Dimensions:
  • Approvals: ATEX, CE, UL

Load Stand® II Direct Support

The load stand is a direct vessel-to-foundation structural member designed to be a dependable and accurate continuous monitoring and control solution for inventory management.

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  • Rated load capacity can be up to one million pounds per support point
  • Manufactured to meet IBC (International Building Code) requirements
  • Immune to material characteristics like angle of repose, rat-holing, bridging, moisture content, compaction, vapors and dust
  • Recommended for new silo installations
  • Minimal service and no preventative maintenance

Customizable

Solutions are found for unique flange shapes or difficult applications. Load stands can be as large as needed.

Field Repairable

Sensors are replaced quickly and easily – individual sensors are attached to the load stand and can be replaced using a screwdriver without removing the stand.

Monolithic Design

Unique to Kistler-Morse the load stand is bolted to the top and bottom of the structure creating a secure mechanical connection.

Specifications
  • Average Accuracy: 0.20%
  • Excitation Voltage: 12 to 30 VDC
  • Excitation Current: 15 mV
  • Functional Integrity: 2x rated load
  • Structural Integrity: 4x rated load
  • Operating Temperature: -30° to 150° F (-34° to 66° C) – Standard
  • Operating Temperature: -30° to 200° F (-34° to 93° C) – High Temperature
  • Dimensions: See specification sheet

LD3™ Compression Load Cell

The robust and versatile LD3 weight sensor is installed under a load bearing support. This load cell compensates for changes in output due to the natural movement of a vessel.

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  • Mechanically secure by being bolted together rather than having floating mounting hardware
  • Mounting hardware options attach to different types of tanks; including horizontal tanks
  • Allows for thermal changes, providing accurate readings when physical changes in the tank occur due to thermal expansion and contraction
  • Constructed of 17-4 Stainless steel, heat treated to PH900 for a strong, low profile load cell
  • NEMA – 6P water resistant

Specifications
  • Average Accuracy: 0.08%
  • Excitation Voltage: 10 to 30 VDC
  • Excitation Current: 3 mA
  • Defection: Maximum, depending on capacity 0.012 in.
  • Functional Integrity: 2x rated load in compression
  • Structural Integrity: 4x rated load in compression
  • Operating Temperature: -30° to 150° F (-34° to 66° C) – Standard
  • Operating Temperature: -30° to 200° F (-34° to 93° C) – High Temperature
  • Dimensions:
  • Installed Height: 2.7 in. (69 mm) for up to 10K; 3.3 in. (84 mm) for 15 to 25k models
  • Footprint: 6 x 3.5 in. (152 x 89 mm) (Length x Width)

LD360s™ Load Cell

Simple, self-contained design virtually eliminates bacteria hiding places and withstands rigorous CIP cleaning practices.

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  • Standard load ranges are from 1,000 lb (453 kg) to 25,000 lb (11340 kg) per support
  • Easy to install with a single footprint and height dimension
  • Minimal deflection reduces plumbing effects for better system accuracy
  • Optional hardware with built-in leveling features eliminates the need for shimming
  • NEMA – 6P water resistant

Specifications
  • Average Accuracy: 0.08%
  • Excitation Voltage: 10 to 30 VDC
  • Excitation Current: 3 mA
  • Defection: Maximum, depending on capacity 0.012 in.
  • Functional Integrity: 2x rated load in compression
  • Structural Integrity: 4x rated load in compression
  • Operating Temperature: -30° to 150° F (-34° to 66° C) – Standard
  • Operating Temperature: -30° to 200° F (-34° to 93° C) – High Temperature
  • Dimensions:
  • Installed Height: 2.7 in. (69 mm) for up to 10K; 3.3 in. (84 mm) for 15 to 25k models
  • Footprint: 6 x 3.5 in. (152 x 89 mm) (Length x Width)

TC1 & TC2 Tension Cell

NEW! Expanded Capacities – Now up to 110,000 lbs (50,000 kg) capacity

Designed for industrial inventory management and process applications; construction is alloy steel with nickel plate for corrosion resistance.

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  • No moving parts to wear out or fall out of adjustment
  • Fully sealed IP67, waterproof for outdoor and indoor applications
  • TC1 models are NTEP Certified
  • TC1 model capacities up to 5 ton – eyebolt and rod & clevis hardware
  • TC2 model capacities up to 50 ton – shackle hardware

Specifications
  • Average Accuracy: 0.03%
  • Excitation Voltage: 5 to 15 VDC
  • Excitation Current: 34 mA
  • Functional Integrity: 1.5x rated load in compression
  • Structural Integrity: 3x rated load in compression
  • Operating Temperature: -65° to 200° F (-20° to 80° C)
  • Dimensions: See specification sheet

LD3xi/LD3xiC™ Load Cell

Available with a cage (LD3xiC) or stand-alone (LD3xi), these load cells provide higher accuracy and are best used for in-process applications with smaller capacities.

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  • Constructed of 17-4 Stainless steel, heat treated to PH900 for a strong, low profile load cell
  • IP68 Rated for water resistance
  • Sensors can be replaced without modification to the tank

Specifications
  • Average Accuracy: 0.03%
  • Excitation Voltage: 5 to 15 VDC
  • Excitation Current: 16 mA Defection: Maximum, depending on capacity 0.012 in.
  • Functional Integrity: 1.5x rated load in compression
  • Structural Integrity: 3x rated load in compression
  • Operating Temperature: -30° to 150° F (-34° to 66° C) – Standard
  • Operating Temperature: -30° to 200° F (-34° to 93° C)- High Temperature
  • Dimensions:
  • Installed Height: 2.75 in. (70 mm) – LD3xi; 3.94 in. (100 mm) – LD3xiC
  • Footprint: 6 x 3.5 in. (152 x 89 mm) – LD3xi; 6.3 x 4.7 in. (160 x 119 mm) – LD3xiC (Length x Width)

Load Disc II Load Cell

The LDII load cell has the lowest profile for its load ranges in the industry, and uses the proven KM semiconductor strain gauge technology to continuously measure the weight of material for in-process inventory and bulk storage vessels.

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  • Suitable for use with mixing and blending vessels, surge hoppers, and vessels with agitators
  • Standard load ranges are from 150 to 100,000 pounds (68 to 45,360 kg) per vessel support
  • Vessel tipping, walking or overturning while agitating is eliminated
  • No external vessel hold-downs are necessary, even in areas of high wind or seismic activity
  • Only 0.004 inch at rated output minimizes piping & plumbing influences for reliable results
  • Incorporates NEMA 4 & 4X in a stainless steel hermetically sealed package for protection in high pressure, caustic wash downs
  • Cable runs up to 2000 feet

Specifications
  • Average Accuracy: 0.02%
  • Excitation Voltage: 10 to 30 VDC
  • Excitation Current: 4 mA
  • Defection: 0.004
  • Functional Integrity: 2x rated load in compression
  • Structural Integrity: 4x rated load in compression
  • Operating Temperature: 0° to 100° F (-18° to 38° C)
  • Dimensions: Installed Height: 2.7 in. (69 mm) – 15k to 25k; 5.5 in. (140 mm) – 35k to 100k

Controllers


SVS2000™ Controller

User friendly and easy to configure, the SVS2000 controller provides a weight readout on a local display. The output controls can connect to the KM ORB system or feed into a larger, company wide configuration.

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  • Operator Interface: 1×16 Characters, back-lit LCD, Tactile Switches
  • Displays weight as bar graph or digital readout to meet customer preferences
  • Accepts input signals from half and full bridge strain gauge load cells
  • Easy to set up and calibrate without test weights or special load cells
  • Interface Options: AB RIO, Device Net, 4-20mA, Serial
Specifications
  • Voltage – Operating Range AC Power: 115 VAC ± 10%, 50/60 Hz; 230 VAC ± 10%, 50/60 Hz 30 VA
  • Operating Temperature: -4º to 122º F (-20º to 50º C)
  • Transducer/Sensor Input: All Kistler-Morse sensors (half or full-bridge)
  • Approvals: CE, UL (US and Canada): General Purpose

STXPlus Transmitter

As a blind transmitter, the STXPlus controller transmits weight readouts back to a local PLC, but does not have a local display or keypad.

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  • Selectable resolution to optimize speed with system requirements
  • Built-in Serial Communication – RS-422 or RS-485 switchable for easier installation
  • AC or DC Operating Power Options
  • Interface Options: 0-20mA, 4-20mA, DeviceNet, Serial EtherNet, Profibus
Specifications
  • Voltage – Operating Range: DC Power: 15 to 30 VDC at 300 mA OR AC Power: 100 to 240 VAC, 20 W maximum, 47 Hz – 63 Hz
  • Operating Temperature: 14° to 122° F (-10° C to 50° C)
  • Excitation: Programmable: 10 V and 12 V at 114 mA
  • Resolution: Selectable 16 bit (1 part in 65,536) to 23 bit (1 part in 8,388,607) in 1 bit increments
  • Transducer/Sensor Input: All Kistler-Morse sensors (half or full-bridge)
  • Approvals: CE (model specific)

Weigh II™ Controller

The Weigh II controller is a fully featured weighing controller that can monitor up to four separate vessels, consolidating the vessel signals into one single location, saving control room panel space and reducing installation wiring.

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  • Operator Interface: 2×16 Characters, back-lit LCD, Tactile Switches
  • Displays weight as bar graph or digital readout to meet customer preferences
  • Accepts input signals from half and full bridge strain gauge load cells
  • Easy to set up and calibrate without test weights or special load cells
  • Interface Options: AB RIO, 4-20mA, Serial
Specifications
  • Operating Power: 110 to 120/230 VAC 50/60Hz or 24 VDC or 100 VDC
  • Operating Temperature -5° to 122° F (-20° C to 50° C)
  • Excitation (per system) Programmable between 5 and 12.5 volts @ 232mA
  • Resolution (per system) Selectable 16 bits (1 part in 65,536) to 21 bits (1 part in 2,097,152) in 1 bit increments
  • Transducer/Sensor Input: All Kistler-Morse sensors (half or full-bridge)
  • Approvals: CE

MVS™ Controller

The MVS is a powerful and versatile, multifunctional signal processor and display for continuous level, weight monitoring and inventory management, and is fully configurable and expandable for up to 120 vessels.

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  • Alphanumeric back-lit LCD display to easily see readings and messages
  • Interface Options: AB RIO, ModBus, RTU, 4-20mA, Serial
  • Operator Interface: 2×16 Characters, back-lit LCD, Tactile Switches
Math Channels and Split Silos

Split silos can be difficult to get a weight measurement because the material and structure may not be symmetrical; the Weigh II Math Channel feature allow equations to be written that combine multiple raw sensor input with mathematical formula to create accurate output.

Enclosure Options

Fiberglass, dust tight and stainless steel enclosures are available for different environments, including NEMA 4X requirements; rack mounting also available.

Ultrawave™ Ultrasonic System

Configurable for a number of sensors, relays, point level inputs, current loops and PLC interfaces Ultrawave ultrasonic level indicator system can be used for solid or liquid level measurement, open channel flow and inventory management.

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  • Menu driven configuration can be set up in less than 5 minutes
  • Digital connection to the KM ORB™ inventory management system
  • Each system consists of at least one transducer (sensor) and a level monitor. Transducers are made of PVC or stainless steel and operate under different temperature ranges and frequencies relating to specific applications. Each monitor can accept up to 16 transducers
Specifications
  • Power Requirements: 110/240 VAC or 24 VDC
  • Measuring Distance: Up to 100 ft (30 m) depending on sensor
  • Output: SPDT up to 10 A; plug-in modules of 2, 4, 5 and 8 relays each 4-20 mA; plug-in modules of 2, 4 and 8 outputs with common isolation RS-422 for digital interface with ORB
  • PLC Interface Option: 32 channel block transfer, 6 channel discreet transfers, Profibus-DP Slave
  • Enclosures: NEMA 4X fiberglass reinforced polyester
  • Temperature: Up to 230º F (110º C) depending on transducer

Data Management


ORB™ Inventory Management System

The ORB system allows for access to inventory information and stored data from a remote location via the Internet. Multiple sites with multiple vessels can be monitored and managed. Reports can be run for inventory tracking and trends.

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  • Get real-time visual inventory levels from any PC
  • Locally manage inventory
  • Manage inventory in multiple plant locations with the same program
  • Remotely calibrate vessel inventory to save time by avoiding having to go to the unit directly
Specifications
  • Device Compatibility: Kistler-Morse® Weighing Systems: SVS 2000, Weigh II, STX+, MVS, Sono II; Ultra-wave™; Bindicator® Level Devices: GP-4 and Mark-4, Yo-Yo™, Sonotracker™ Ultrasonics, TDR-2000 Guided Wave Radar
  • Communication Ports: 1 Ethernet TCP/IP (RJ45), 1 Modem (RJ11) (Option), 3 RS-422/485/232C
  • Power Supply: 90 VAC – 254 VAC; 40 watts
  • Operating Temperature: -22° to 125°F (-30° to 52° C)
Supply Chain Management

Facilitate multi-site inventory strategies and just-in-time replenishment with internal departments and external suppliers to coordinate efficient movement of materials.

ERP Database

Real-time inventory data can be moved automatically into ERP systems.

Reduce Local Site Maintenance

Troubleshoot and change settings on tanks remotely to reduce routine, manual inventory reporting.

InvisiLink™ Wireless Radio

Eliminate the need for cables and conduit connections between sensors and data collection devices to improve your inventory management system. Standard InvisiLink communicates using radio frequencies via RS-422 or RS-485 protocols.

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  • Communicates via RS-485 or RS-422
  • Integrated Power Supply for simpler installation
  • 4-20mA Converter Integrated Option allows direct communication with the Kistler-Morse ORB system
  • Enclosure is NEMA 4X, IP66 Rated
Specifications
  • Input/Output: RS-485, RS-422
  • Frequency: 900 Mhz
  • Power Supply: 120 VAC +/- 10%; 60Hz
  • Ambient temperature (Electronics): -40º to 185º F (-40º to +85º C)
  • Transmission Distance Up to 3,000 ft (914 m)*
  • Housing Material: NEMA 4X, Fiberglass
  • Extended Range Antenna: Up to 40 miles (64 km), NEMA 4X Outdoor includes lightening arrestor**
  • Visual Indicators LED Lights (Power, Communication and Signal)

*Distances may be reduced depending on environment. Maximum distance determined in indoor/urban environment with direct line of sight, no obstacles.

**Consult Factory for extended range distances.

Configuration Options

InvisiLink wireless radios can be set up as single-point to point or as multi-point to point to accommodate multiple vessels or banks of silos. The same hardware is used and single-point can be upgraded to multi-point by simply changing a few settings.

Choice of Antenna for Optimal Signals

Choose from a standard or extended range antenna for optimal strength of the communication signal.